Decaffeination facility with stainless steel tanks and pipework

How is decaf made?

“Isn’t decaf full of chemicals?”

Fair question. It depends how it’s made. Every decaf starts as a green coffee bean that has its caffeine taken out before roasting. What takes it out is the part most bags never mention.

See the chemical-free range ↓

★ 4.83 from 2,850+ reviews · Roasted to order in Melbourne

★★★★★ “Wasn’t expecting for it to taste like a completely normal caffeinated coffee.” Denika B. · Zero to Hero
★★★★★ “I can't believe decaf can taste so good!” Susan · Zero to Hero
★★★★★ “A beautifully smooth yet full body flavour and organic.” Verified buyer · Zero to Hero
★★★★★ “This is by far the best decaf I've had.” Rosa J. · Zero to Hero
Solvent vs water

All decaf starts with a soak.

It’s how the caffeine is removed. But not every soak is the same.

Solvent

  • Green beans are rinsed with a chemical solvent, methylene chloride, that bonds to the caffeineMethylene chloride is listed as a carcinogen in the US and is currently under FDA review, following a petition to ban it from food.
  • The beans are then steamed to remove the solvent before roasting
  • The method is rarely named on the bag

Water

  • Caffeine is drawn out with water, time, and carbon filtration
  • No chemical solvents touch the beans
  • This process is so clean that even after the entire decaffeination process is complete, the beans can retain Organic Certification.
  • Best of all, after the whole process is complete, the most important thing, the taste, is completely intact and unaltered.

Our chemical-free decafs

Swiss Water® and Mountain Water, roasted to order in Melbourne and dispatched within 24 hours.

Zero to Hero - Organic Decaf Blend Organic
Zero to Hero - Organic Decaf Blend Swiss Water Process
$43.00
Size
Peru - Chanchamayo - Organic Organic
Peru - Chanchamayo - Organic Swiss Water Decaf
$43.00
Size
Mexico - Organic Organic
Mexico - Organic Swiss Water Decaf
$43.00
Size
Mexico - Chiapas Organic Organic
Mexico - Chiapas Organic Mountain Water Decaf
$43.00
Size

How caffeine is removed from our water process decafs

Step 1

Preparation & Hydration

In preparation for decaffeination, green coffee beans are gently cleaned. This unique approach to hydration naturally expands and sets up the beans to preserve their unique characteristics.

Step 2

Caffeine Migration

The beans embark on their transformation journey as they meet the natural Green Coffee Extract (GCE), a 100% caffeine and chemical-free symphony of water and coffee’s essential compounds. When the GCE surrounds the beans, diffusion allows only caffeine molecules to migrate from the beans to the water, while all the precious flavour and other compounds remain exactly where they belong - in the coffee.

Step 3

Drying

The beans then enter dryers - where high air flow and low temperatures create a climate tailored specifically to each origin’s unique character. This custom atmospheric composition ensures consistent moisture profiles and lasting shelf life, preserving the bean’s authentic voice long after decaffeination concludes.

Step 4

Organic Filtration & Renewal

The caffeine-saturated GCE passes through 100% chemical-free carbon filters that selectively trap caffeine molecules while preserving all other coffee components. This refreshed GCE then continues the cycle with new beans, creating a sustainable, closed-loop process that maintains the coffee’s flavour integrity and organic certification.

Decaf happens before the roast.

Decaf isn’t a different kind of coffee. It’s the same green bean with one extra step before roasting. Get that step right, roast it fresh, and it tastes like coffee.

Shop chemical-free decaf →
Reviews

2,850+ reviews. 4.83 stars.

★★★★★
“I have served this amazing coffee to friends at a dinner party and no-one could tell this was a decaf.”
Verified buyer · Mexico Organic
★★★★★
“Excellent decaf coffee - full of flavour and surprisingly rich.”
Verified buyer · Mexico Chiapas Organic
★★★★★
“Really nice decaf coffee with great taste. One of my favourites!”
Verified buyer · Peru Chanchamayo Organic
★★★★★
“I love the flavour of the Zero to Hero organic decaf coffee. And I feel good drinking organic coffee that’s been prepared without chemical processes.”
Verified buyer · Zero to Hero Organic